They say a picture is worth 1000 words. Well A video must be worth 1000 pictures then. I have to admit, i really do not enjoy making videos for youtube. I do it reluctantly and only when I really have something worth showing off. I really do not care about building an audience and being famous, I just like to do what I want, when I want and not feel compelled to make anyone else happy other than myself. I am not entertainment, I am just a guy who is documenting his journey, nothing more. Even this blog, its not a how to, its not a guide, its often not even correct, does not work or is fundamentally flawed. That is what happens when you home brew. You make mistakes, things do not work and you have to trouble shoot and trouble shooting means learning something. A good day for me, is a day I learn something.
Well, this is the PCB. I have named this receiver OpAmpia. Because its just a bunch of op-amps. There are 3 high speed op-amps on this board, acting as RF Amp and IF Amps and then on the other board another 5 op-amps doing audio agc and preamp and audio filtering. So all up, we have 8 op-amps, hence the name.
This is a revision of what I actually built. I have redesigned the bandpass filter and will be using TOKO styled canned inductors. The higher Q of the inductors should see much less loss than the SMD inductors I used on the test board.
Same goes with the IF strip, the IF filter is now not plugin, but will use all SMD components, I have a bazillion SMD crystals and so its time to start using them. Actually in everything I am moving away from through hole components where I can. SMD is just so easy to use you can always find a useful part that is cheap. Take the Gainsil op-amps I used, they cost like 30 cents each. Try and find a highspeed op-amp in though hole for that price.
For alignment I used the function generator set to 7mhz and with both VFO’s showing no offsets tuned things until they sounded great. Having 2 VFO’s really helps here. Now i can just do some simple math and remove the offest and display the actual RX frequency. A little bit of coding and we will be in business.
That’s all from me. Another month and I might have this as a complete and working transceiver. LOL Who are we kidding 😉
So with the VFO and Audio board working i turn my attention back to working on the receiver. Now the first version of this was an unmitigated disaster. Clever me, always throwing caution to the wind used MMIC gain blocks for IF amps and had nothing but trouble with them oscillating and going bonkers. Well, this time I threw caution to the wind again and used high speed op-amps for the RF and IF amps. Everyone has done a 2n3904 IF amp and i could have done the same, but, lets try something different. And i could not be more pleased. Actually using op-amps might just become my thing LOL they are actually surprisingly easy to work with once you know what you are doing.
I have posted about this before somewhere on the blog, but this is the circuit I used after reading some app notes from one of the big manufactures. Non inverting, 50 ohms in and out impedance and thats about it really. Unity gain bandwidth of the op-amps i used is 380MHz and they are a 20 cent Chinese part.
Doing the initial alignment of VFO and BFO frequencies I had more probes up its cackler than an abductee at a aliens convention.
The mighty RF Explorer spec-an for the win getting the VFO frequency mixing with the RF input to be right smack center in the passband of the 500hz wide IF filter. Yeah its a CW rig this one.
VFO A is the IF frequency and VFO B is the BFO frequency.
And this is the 600hz tone out the AF port. Which will eventually get routed the audio amp that I actually short circuited while fixing it until it was broken. Actually, the AGC and the Audio filter circuits work just fine, its the AF amp i killed. Its just a matter of de-soldering the amp module and replacing it with one that works. Every day I am getting closer and closer to something that actually works good enough to use more than once.
So I pulled everything off the shelf to give this a test. Its working. What I have done in the pictures below was to use an DDS vfo as the incoming 7mhz signal. It run into as much attentuator as I have here, giving a final signal out of about -95dbm or there abouts according to the spec-an. This number is rather uncertain because that is right on the noise floor of the device and by my calculations, the actual signal is closer to -100dbm. Now I am still hearing a signal out of the speaker at that level. So its not an Icom, but its not totally deaf either. I do think i could use a little more gain in the audio stages. But, we will see how things pan out with some loudish signals on 40m this afternoon.
Slowly integrating all these bits together in software and currently all the relays are clicking in sequence when I change bands on the control board. If you look closely on the upper right, you will see an updated version of the Band Pass Filter board that uses different inductors and filter topology. I need to populate and test one filter to ensure its right and then build the entire board.
Something that I did not notice was that when I changed Ecad software my mounting hole pattern has changed slightly, so neither of the old filter board designs will stack with the other boards. So i have to redo the low pass filter board and I am going to redo the rf frond end board as well and move things around to make it a little more usable and to make sure the 3.3v regulator has a heatsink on it. With bugger all current running though it, it still gets burn your finger hot and that is not right. I am starting to wonder if these ebay parts are actually dodgy or something.
I updated the board and so its a bit better laid out than previously and have shortened the rf path by moving the SMA connectors
Gerber files for the board can be downloaded from here:
Ok, I am posting this mostly because I can, but I wont publish the gerbers yet because I actually want to layout the board better, fix some footprints and have the boards remade. Not because they are bad or do not work, but because I know i can make them so much better
So this it my receiver front end. RF comes in from the antenna, through the TX-RX relay into a 0-31dB attenuator module, into a 5 to 15dB RF Preamp.
The RF amp is a pair of J310 as a dual gate mosfet as designed by Pete Juliano here: SimpleCeiver
I might add some more info here later, or will just post anew when i have redesigned the board. The main thing i want to do is to remove those wire links joining the attenuator to the rest of the circuit and replace that with some right angled SMA connectors as the attenuator board comes with SMA connectors on it already. I will probably change the relay also as I now have some better RF relays, not just chinesium grade floor sweepings.